Case Study

Dunelm – Innovation of efficient retail total handling solution

Dunelm transformed its supply chain with returnable packaging and the Hogbox system. To optimise in-store handling, we designed the Hogbox Lifter – a lightweight, ergonomic solution that improves safety, speeds up de-stacking and streamlines shelf replenishment. This innovation has cut injuries, boosted efficiency and helped Dunelm deliver on its sustainability goals.

Case Study:

Dunelm – Innovation of efficient retail total handling solution

Client:

Dunelm

Product:

Hogbox Lifter

Dunelm – Innovation of efficient retail total handling solution

Dunelm transformed its supply chain with returnable packaging and the Hogbox system. To optimise in-store handling, we designed the Hogbox Lifter – a lightweight, ergonomic solution that improves safety, speeds up de-stacking and streamlines shelf replenishment. This innovation has cut injuries, boosted efficiency and helped Dunelm deliver on its sustainability goals.

Customer

Dunelm is a leading British home furnishings retailer with over 170 stores across the UK.
Challenge:

How Dunelm Transformed In-Store Handling

Dunelm moved their supply chain to a returnable packaging solution; a large 1000x600mm attached lid container called Hogbox.

This replaced palletised goods across the network, as the plastic container can be handled, stacked and nested in the distributon centres using forklifts and pallet trucks, but when it reached the store, a more compact solution was required to ensure efficient destacking and movement of individual boxes down narrow isles for merchandising at the desired height.

We were approached to work alongside the tote box manufacturer and Dunelm, to develop an optimum solution for this final leg of the logistics operation.

IMG_2718b-min
Solution:
We developed the HB Series Hogbox Lifter with the following features:
  • Secure boxes 2 high using hook features which lock into the boxes for safe movement
  • De-stack boxes faster and safer than a forklift truck
  • Ability to lift and lower goods to correct handling height for shelf replenishment at desired height
  • A design that is lightweight and easy to navigate the narrow store aisles, ensuring safety for employees and public
  • Simple and intuitive operation for users
  • No need to manually handle the plastic container
Hogbox removing top two totes-min
Outcome:

The introduction of HB Series hogbox lifter has transformed the way that heavy boxes of stock are handled in-store. It has led to a substantial reduction in workplace injuries and MSDs, contributing to a safer working environment.

The improvements in safety, ergonomics, and operational efficiency have allowed Dunelm to deliver fully on their returnable packaging commitment with confidence, knowing that their equipment is up to the task.

Retail lifting handling equipment-min

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What our clients say

Stuart Whitaker, Dunelm Logistics and National Carrier manager said that “the EasyLifter solution from M J Products has been a real success for the handling of containers at the front end of our (Dunelm) operation.”  Stuart also commented on how well the product has been received by the in-store staff to aid them in their day to day duties.

Stuart Whitaker
Logistics and National Carrier Manager, Dunelm